Best Circular Saw Blade for Cutting Doors (Review) In 2021

My first time trying to cut a door got so messed up that I had to throw away a premium oak piece. Losing such an expensive wood wasn’t something I took lightly. Still, lesson learned. And I’ve never had any issues with cutting doors since then.

What I didn’t realize in the past is you need the perfect tag team to take care of doors. If you get one part of the combination right, it doesn’t work. For instance, you get a perfectly reasonable circular saw but your blade is garbage. Chances are, you won’t be able to finish your project.

So, along with a circular saw, you need the best circular saw blade for cutting doors to get the job done. When it comes to sizing and cutting a door, it’s not about brute force. You need to understand the nature of the wood before you decide on a blade.

That’s why I’m going to highlight the blades I’ve used and show you the results I got with them.

Note: No matter how incredible a blade is, or how perfect your circular saw is, without the right skill and experience, you’ll end up disappointed. So, getting your game up is equally important as getting the proper gear.


Our Favorite Circular Saw Blade for Cutting Doors Comparison Table

IMAGEDESCRIPTIONPRICE
BEST OVERALLDiablo D0748CF Cutting Saw Blade
Diablo D0748CF Cutting Saw Blade
Editors Ratings: (4.7/5)

Brand: Freud Biablo
Dimensions (Inches): 10.09 X 7.41 X 0.79
Weight: 11.36 Ounces
Size: 7 1/4 Inches
Material: Carbide
No Of Teeth: 48

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BEST VALUEDremel US500-01 Carbide Wood Cutting Wheel
Dremel US500-01 Carbide Wood Cutting Wheel
Editors Ratings: (4.7/5)

Brand: Dremel
Dimensions (Inches): 4.62 X 5.35 X 0.36
Weight: 0.8 Ounces
Size: 4 Inch
Max Rpm: 15000/Min
Material: Carbide

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Premium PickFreud LU77M012 Thin Kerf Non-Ferrous Metal Blade
Freud LU77M012 Thin Kerf Non-Ferrous Metal Blade
Editors Ratings: (4.5/5)

Brand: Freud
Dimensions (Inches): 1 X 1 X 1
Weight: 1 Pound
Blade Diameter: 12 Inches
Color: Multi,
No Of Teeth: 96

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Oshlun SBNF-065060 Saw Blade for Cutting Door
Oshlun SBNF-065060 Saw Blade for Cutting Door
Editors Ratings: (4.6/5)

Brand: Oshlun
Dimensions (Inches): 8.8 X 8.3 X 0.1
Weight: 6.4 Ounces
Size: 6-1/2-Inch
Material: Carbide
No Of Teeth: 60

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Marshalltown 822SB Crain Diamond Undercut Saw Blade
Marshalltown 822SB Crain Diamond Undercut Saw Blade
Editors Ratings: (4.5/5)

Brand: ‎Crain Cutter,
Dimensions (Inches): 1 X 1 X 1
Weight: 10.4 Ounces
Size: 6-1/2 In
Max Speed: 10000 RPM
Material: Blend

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Buying Guide – Tips for Selecting the Best Circular Saw Blade for Cutting Doors

best circular saw blade for cutting doors

The more experienced I became with handling blades, the more I realized that there’s a certain formula to it. Some features are always present in all the top-tier blades. Once you identify the features you need to hunt for, getting the best circular saw blade for cutting doors becomes a pretty easy task. Now, I’m going to outline all the factors that’ll make your door-cutting project a breeze.

  • Kerf Size (Thick or Thin)

I’ve seen a lot of DIYs and even professionals ignore the significance of a blade’s kerf size. If there’s a single lesson you want to take from this article, I’ll tell you to pay special attention to kerf size. Having the right kerf size can make or break your project.

If you want to get precise cuts from your blade, the kerf size should always be thin. Usually, blades with a thick kerf are better for ripping through hardwood. Now, you can go with thick blades if the material you’re working on is hard. But you run the risk of losing a lot of quality material.

So, the ideal kerf size for cutting doors is somewhere between 0.091 to 1-inch.

  • Bevel Orientation

You have to be flexible and decide what you want when it comes to bevel orientation. The type of bevel or teeth orientation a blade has determined how the cut is going to be. Besides, different bevel types have an advantage or disadvantage dealing with different types of wood.

So, let me just give you a quick rundown. If the door you’re working with is made of softwood, blades with alternate top bevels (ATB) will give you the upper hand. In contrast, blades with flat top bevel (FTB) are better at handling hardwood.

While there are other bevel variations, you’re likely to cross paths with ATB and FTB often. So, understand what the wood type demands from your blade, and purchase accordingly.

  • Any Form of Stabilization

Vibration and unnecessary movement can ruin the door you’re working on. When you’re smoothing out the ends of a door, any sudden jolts will wreck the door, your circular saw, and even your hands. So, the risks are high if the blades you get have zero stabilization systems.

So, I recommend looking for a blade that has an anti-vibration design. For instance, the Diablo D0748CF STEEL DEMON has laser-cut vents for better stability. So, the controlled movement you get will keep you safe and your accuracy won’t be compromised.

Still, your circular saw has a say when it comes to stability as well. A second-rate circular saw won’t stop shaking, even if your blade has all the stabilizing vents or holes in the world.

  • Teeth Count is A Major Concern

A lot of newbies make this mistake. Know this- a higher teeth count doesn’t mean better results. The number of teeth on a blade determines the cut quality.

Here’s the deal.

  • Higher teeth count = smoother and finer cuts
  • Lower teeth count = powerful rip cuts

So, it’s better to have two blades instead of relying on one to handle both cuts. I always keep two different blades in my toolbox. It gives me more flexibility as I can switch between different cuts.


5 Best Circular Saw Blade for Cutting Doors

It’s time to put the 5 blades I’ve selected under the spotlight. The upcoming breakdown will talk about what each blade has to offer in terms of performance, durability, versatility, etc. Also, I’ll explain the pitfalls and uses of the blades. Long story short- you’ll get a bird’s eye view of all the blades to make an informed choice.


1Diablo D0748CF 7 1/4 inch Cutting Saw Blade

Diablo D0748CF Cutting Saw Blade
Global Rating:
(4.6/5)
Compatibility:
(5.0/5)
Price:
(4.9/5)
Cutting Efficiency:
(4.8/5)
Durability:
(4.4/5)
avarage :
(/5)

Usually, it’s either DeWalt, Festool, or Makita that holds this position. However, the case is different here. This time the Diablo D0748CF by Freud comes out victorious in the game of thrones. Right now, you are the same kind of confused that I was a few weeks ago; so, let me clear your confusion with my experience of the disk.

As mentioned in the title, the blade has a diameter of 7-1/4-inch and comes with 48-teeth. This is optimal for cutting doors, whether it is made up of wood, mild or stainless steel. The accuracy and precision I got with the help of the blade were impeccable.

The teeth feature carbide tips, and triple chip grind, which allow the blade to provide clean and burr-free cuts. Additionally, the disk has a thin kerf, which reduces material waste while slicing down a workpiece. The cuts were also very fast and to the point.

If you look at the surface of the blade, you will see some small holes. These are known as laser-cut vents or stabilizers. The vents make sure the disk doesn’t produce noise or vibration.

I would’ve loved it even more if the blade lasted longer. Although it comes with Perma-Shield coating, the lifespan of the disk is still questionable. Therefore, you will need to be a little careful about not overdoing it, or else the blade will dull.

Specifications
BRAND:FREUD BIABLO
DIMENSIONS (INCHES):10.09 X 7.41 X 0.79
WEIGHT:11.36 OUNCES
SIZE:7 1/4 IN
MATERIAL:CARBIDE
NO OF TEETH:48
Pros
  1. It can be used to cut a variety of materials
  2. Provides fast and precise cuts
  3. Stabilizer vents reduce vibration and noise production
  4. Thin kerf ensures minimum material waste
  5. Suitable for different types of saws
Cons
  1. Heavy-duty projects or roughhousing will result in a shorter life
  2. It could've been a little cheaper

Verdict: Despite the short lifetime, the blade is still a value for the money because of its performance and efficiency. The cutting accuracy and speed you receive from the disk are incomparable, which is why I believe this is the best circular saw blade for cutting doors.

2Dremel US500-01 4-Inch Carbide Wood Cutting Wheel

Dremel US500-01 Wood Cutting Wheel
Price:
(5.0/5)
Global Rating:
(4.7/5)
Cutting Efficiency:
(4.6/5)
Durability:
(4.6/5)
Compatibility:
(4.5/5)
avarage :
(/5)

The next disk on my list is a personal favorite of mine. It is the cheapest blade I’ve found for cutting wooden doors. Despite being cost-efficient, the Dremel US500-01 is quite durable and provides clean and precise cuts.

When I first looked at the first tag, I thought the disk would be a disaster. However, I still had to try it and honestly, it didn’t even make a small dent in my wallet.

It’s a 4-inch blade, unlike the last product I’ve mentioned. I would’ve loved it even more if it came in different sizes, but beggars can’t be choosers. The disk is made out of metal and the tips feature carbide. Hence, the cutting performance was great.

The teeth may seem a little weird to guys, but it actually works in your favor. Afterward, it came with a maximum RPM of 15,000, which in my experience is more than enough for cutting wood.

I was able to slice through almost 20-30 wooden tiles with the disk, and it still didn’t dull. However, I noticed that if the disk comes in contact with nails or anything metallic, then it starts to wear out very quickly.

So, make sure there are no nails or steel rods in your workpiece. I should also tell you that it only works with Dremel Ultra-Saws and will be a complete waste of money if you don’t own one.

Specifications
BRAND:DREMEL
DIMENSIONS (INCHES):4.62 X 5.35 X 0.36
WEIGHT:0.8 OUNCES
COLOR:WHITE
STYLE:WOOD CUTTING WHEEL
MAX RPM:15000/MIN
SIZE:4 INCH
MATERIAL:CARBIDE
COMPATIBLE MATERIAL:ENGINEERED WOOD
Pros
  1. Doesn't wear quickly
  2. Comes at a cheap price
  3. Unique teeth design offers excellent cutting performance
  4. Can be used with different types of Dremel saws
  5. It is suitable for different types of wood
  6. and plastic
Cons
  1. The slightest touch of a metallic object can dull the blade
  2. Doesn't come in different sizes

Verdict: The blade may not be the most kickass disk out there but it can get the job done. Honestly, you won’t find anything better with this price. So, in my experience, the Dremel US500-01 is the best budget-friendly circular saw blade for cutting doors.

3Freud LU77M012 Thin Kerf Non-Ferrous Metal Blade

Freud LU77M012 Thin Kerf Non-Ferrous Metal Blade
Global Rating:
(4.5/5)
Cutting Efficiency:
(4.5/5)
Durability:
(4.0/5)
Compatibility:
(4.7/5)
Price:
(5.0/5)
avarage :
(/5)

Now I’m not the kind to brag but when it comes to Freud 12” x 96T, I believe it deserves its due diligence. This fine blade is made out of TiCo Carbide Non-Ferrous blend that is specifically manufactured to give optimal performance.

This way, the drag on the motor will be less and your blade will last way longer than you may expect it to. When it comes to the design aspect of the blade, it is a 12-inch blade with a 1inch arbor and 0.091 kerf. It is well-balanced and has a -5-degree hook angle.

The carbide tips of the blade will ensure that you get precise cuts. The surface of the blade has a layer of Silver I.C.E coating that not only protects the blade from corrosion and heating up but it also prevents it from warping.

You will also find anti-vibration slots that are laser cut. This will reduce the sound produced by the motor. So, you won’t be getting any complaints from your neighbor.

The gullets prevent any stray wooden chips from getting caught in the blade. This allows you to work efficiently without any break. Coming down to the teeth count, it is 96. The thin kerf has a faster feed rate with minimal waste.

Since the blade has a thin kerf, it is ideal for cutting wood, non-ferrous material, and aluminum. But some may prefer using blades with thicker kerf for cutting through aluminum or steel.

Every once in a while, I spray a liquid lubricant all over the blade before I put it to work. This simply makes the cutting process much smoother than it already is.

You use WD-40 or any other lubricant of your choice but not wax sticks. One of the drawbacks of this blade is that you will have to pay attention to the direction in which it is cutting.

Specifications
BRAND:FREUD
DIMENSIONS (INCHES):1 X 1 X 1
WEIGHT:1 POUNDS
BLADE DIAMETER:12 INCHES
ARBOR SIZE:1 INCH
KERF:-5 DEGREE HOOK ANGLE
NO OF TEETH:96
COLOR:MULTI
Pros
  1. Gives precise cuts and has a faster feed rate
  2. Has Silver I.C.E coating that reduces heat build-up; corrosion and warping
  3. Well-balanced
  4. Has anti-vibrational slots that reduce noise while working
  5. Gullets prevent chip build-up
Cons
  1. Not meant for cutting steel
  2. Lacks direction control

Verdict: Despite being hard to control, the LU77M012 is still an optimal choice for cutting doors. It’s true you’ll need to pay more attention but the end result will be incomparable.

4Oshlun SBNF-065060 Saw Blade for Cutting Door

Oshlun SBNF-065060 Saw Blade for Cutting Door
Global Rating:
(4.6/5)
Cutting Efficiency:
(4.4/5)
Durability:
(4.3/5)
Compatibility:
(4.5/5)
Price:
(5.0/5)
avarage :
(/5)

Oslun saw blade, is yet, another blade that I have tried that can get the job done without any fuss. It can easily slice and dice through any non-ferrous material with ease. So, it can be used on anything that is made out of aluminum, brass, bronze, copper, and even plastic.

The tooth count is 60. It has a negative hook angle and a 5/8-inch arbor. The blade is quite light in weight. It weighs about 6.4 ounces. So, when I used it, I got nothing but clean smooth cuts. The uniquely formulated carbide blade is designed with precision ground micro-grain tungsten carbide tips. This makes the blade long-lasting.

One of the exciting facts about this blade is that it has a triple chip tooth configuration.

Personally, I was quite satisfied with the cutting diameter which was 6.5 inches and the device did not even get heated up. It has these heating vents that keep it cool during operation. Also, there were a few precautionary steps that I had to take before I could use the blade.

For example, you need to apply a cooling agent over the blade. I used WD-40 which is a liquid lubricant. And I had to clamp down everything during operation. So, if you are planning to use it, make sure that you are using proper clamping devices.

To be honest, I believe it is worth the slight trouble. And, of course, since the blade is specifically designed for non-ferrous materials, it is quite obvious that it should not be used any sort of ferrous metals or steel.

Specifications
BRAND: OSHLUN
DIMENSIONS (INCHES):8.8 X 8.3 X 0.1
WEIGHT:6.4 OUNCES
SIZE: 6-1/2-INCH
MATERIAL:CARBIDE
CUTTING DIAMETER:6.5 INCHES
ASSEMBLED DIAMETER:6.5 INCHES
NO OF TEETH:60
Pros
  1. Can be used on non-ferrous materials such as aluminum; brass; bronze; copper; and plastic
  2. Has triple chip tooth configuration
  3. Lightweight
  4. Cutting dimension is 6.5 inches
  5. Has heating vents that allow cool operation
Cons
  1. Must clampdown during operation
  2. Must not be used on ferrous metals or steel

Verdict: One of the best things about the disk is that I had the option to work with different materials. So, it doesn’t matter much whether the door you are cutting is made up of wood, aluminum, bronze or copper. Just make sure it’s not steel.

5Marshalltown 822SB Crain Diamond Undercut Saw Blade

Marshalltown 822SB Crain Diamond Undercut Saw Blade
Global Rating:
(4.6/5)
Cutting Efficiency:
(4.7/5)
Durability:
(5.0/5)
Compatibility:
(4.2/5)
Price:
(4.2/5)
avarage :
(/5)

Okay, we are down to the last one. The reason behind putting the Marshalltown 822SB saw blade at the bottom is its price. True that it is not as expensive as the Freud blade I’ve mentioned a while ago but it’s not as efficient as the former either.

As you can see in the picture, the disk comes with a unique design with a diamond undercut. These cuts or stabilizer vents reduce noise and vibration production. When you work for long hours, the blades usually get super-heated; however, the vents protect the disk from warping by releasing the heat.

Let’s start with the basics. The circular saw blade has a diameter of 6-1/2-inch and a 7/8-inch arbor. Make sure, the saw you are using meets these requirements before planning on using it.

The blade is quite heavy despite its size. This is a plus point and at the same time a problem. A heavier disk means that it is durable and you get better control while slicing through a workpiece. But the problem is that carrying a few of them would be tiresome.

So, I’ve noticed that the disk is suitable for SuperSaw models only. The models you can use with the blade are 825, 820, and 812. If you do not own or planning to purchase a SuperSaw circular saw, then don’t even bother buying the disk.

Apart from that, the blade has a maximum rpm of 10,000. It is safe and enough for most heavy-duty jobs. You should know that the blade is most suited for materials like granite, bricks, marbles, stone, concrete, etc. You can use it for woods but you should never use it to cut aluminum or steel.

Finally, the disk will produce a ton of dust. I’ve tried using it without goggles and came back after 10 seconds with my eyes all watery and red. Don’t make the same mistake.

Specifications
BRAND:‎CRAIN CUTTER
DIMENSIONS (INCHES):1 X 1 X 1
WEIGHT:10.4 OUNCES
SIZE:6-1/2 IN
MAX SPEED:10000 RPM
MATERIAL:BLEND
CUTTING DIAMETER:1 INCHE
ASSEMBLED DIAMETER:1 INCHE
Pros
  1. Extremely durable
  2. Diamond undercuts ensure comfort and safety
  3. It can be used for bricks; granite; marbles etc
  4. It is meant for heavy-duty projects
  5. Provides precise cuts
Cons
  1. It is somewhat costly
  2. The blade produces a lot of dust around the workplace

Verdict: Even if the Marshalltown 822SB is not the greatest fit for cutting doors, it is still quite useful. The best thing about the blade is that it is crazily durable and doesn’t seem to dull even after hours, days, and weeks of torture.


Pulling the Curtains Down

I know- cutting doors can be a slippery business. One mistake can be costly. I’ve been on the not-so-pleasant end of it. However, if you have the perfect combination of circular saw + blades by your side, I don’t see any reason for failure.

Unless you have no clue about how to cut a door and this door-cutting project is way over your paygrade. If you know the technique, the best circular saw blade for cutting doors can be the Robin to your Batman.

Anyways, all the blades I’ve reviewed here are suitable for different materials and wood types. The versatility among the blades listed makes it really difficult for me to put my finger on a single blade.

If I had to select one out of these handpicked five, I’d say look into the Diablo D0748CF STEEL DEMON. I said look not impulsively get.

Why? Because see whether it fits the project you have on hand. This blade has a lot of potentials when it’s used with caution.

People who know how to not exhaust a blade by overusing it can get the most out of the Diablo D0748CF STEEL DEMON.

That’s about it. Now, you have all the info you need to get started on cutting doors, ciao!

About Jose Wilson

Hi, I am Jose Wilson. I am an avid DIY woodworker. I love to try out new woodworking tools. In over 6 years I have tried several wood working tools including circular saws, table saws, chain saws, and jigsaw among the rest. My inspiration came from watching my dada work. I also learned that many people didn’t quite understand how to use these tools. Today, I have helped so many people to learn the use, benefits, and how these DIY woodworking tools operate. I have created a number of work-tools related posts, built websites, and developed social media pages. Follow me here to learn more.

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