Revealed: 9 Husqvarna 235 Problems That Ruin Gardening!

The Husqvarna 235 has become the go-to chainsaw for many loggers and homeowners because of its compact design, impressive power, and durability. However, like other power tools, it is not immune to common problems that can hamper its performance.

Common issues facing Husqvarna 235 include bar and chain problems, engine problems, fuel system problems, starter system problems, and ignition system problems. It also faces battery and power issues and electrical system malfunction.

husqvarna 235 problems

In this article, I will explore these problems and how to eliminate them. Additionally, I will expound on some of the troubleshooting and maintenance techniques you can use to ensure your chainsaw’s longevity and optimal performance. Let’s dive in!

Common Husqvarna 235 Problems

To understand the problems that face the Husqvarna 235 better and how you can solve them, they are broadly classified into mechanical, electrical, and operational.

Here is a quick table showing the most common problems and their solutions:

Husqvarna 235 Problems Quick Fixes
Mechanical problems Adjust chain tension, tighten bar nuts, sharpen the chain, replace worn-out chain, refill oil reservoir.
Engine problems Adjust the carburetor settings, replace faulty spark plug, replace damaged air filter, use good-quality fuel, drain flooded engine.
Fuel system problems Clean blocked fuel lines, replace damaged fuel filters, clean the carburetor.
Electrical problems Tighten loose connections, replace faulty spark plugs, repair broken wires.

Mechanical Problems and Fixes

Mechanical Problems and Fixes

There are a couple of mechanical problems that face the Husqvarna 235 chainsaw. While it may be easy to fix some, you might need to seek the services of a professional mechanic to fix others to avoid ruining your chainsaw:

1. Chain not Rotating Properly

Chain not Rotating Properly

If the chain on the Husqvarna 235 chainsaw is not rotating properly or appears to be stuck, several factors could be contributing to this problem:

  • Chain tension: An improperly tensioned chain can hinder the proper rotation of the chain. So, you should try to loosen or tighten it further, following the manufacturer’s recommendation to solve the issue.
  • Bar alignment: If the guide bar is not aligned properly, the chain will bind, preventing it from moving around the bar. To solve this, loosen the bar nuts, adjust the alignment, and then tighten the nuts securely.
  • Bar oil: Failing to adequately lubricate the bar and chain can cause the chain to stick or bind together. Check the oil reservoir and refill it if it is depleted.
  • Chain damage: If the chain gets damaged in any way, it will not move around the bar easily. In such cases, you must replace it with a new one.

2. Chain Slipping

Chain Slipping

There are times when the chain may jump off or slip from the guide bar when you’re handling it. Besides being dangerous, this can adversely affect the cutting performance. Here are some of the contributors to the problem:

  • Chain tension: One of the main reasons for chain slippage is when the chain is too loose. Ensure you check the chain tension and adjust it for good cutting performance.
  • Worn-out chain: You should closely examine your chain to see if it is worn out or if the groove is damaged. This is because a damaged chain can cause chainsaw chain slippage.

3. Chain Becomes Dull

Chain Becomes Dull

Your chain becomes dull after using it regularly for a while. Additionally, incorrect cutting techniques can cause the chain to dull faster.

To solve this, you can regularly sharpen the chain using a chainsaw file. Ensure you follow the correct sharpening technique outlined in the owner’s manual to avoid damaging the chain. Alternatively, if the chain is significantly damaged or worn out, you can replace it entirely.

Read Also: 6 Common Husqvarna 365 Problems: How to Solve Them

Engine problems

Engine problems

The engine is the heart of the chainsaw, producing power to drag the chain around the bar. Below are some of the common engine problems that the Husqvarna 235 chainsaw faces:

1. Engine fails to start

Engine fails to start

Your Husqvarna 235 engine may fail to start for several reasons, such as:

  • Flooded engine: The engine’s chainsaw may be flooded due to excess fuel. In such a case, you need to wait a short while to allow the excess fuel to evaporate, then try to start the engine again.
  • Carburetor issues: Your engine may fail to start due to carburetor clogging or incorrect adjustment. To solve this issue, clean the carburetor to unclog it and adjust its settings to make starting the saw easier.
  • Faulty spark plug: Faulty spark plugs cannot produce sparks which will fail to ignite the fuel-air mixture to power up the engine.
  • Fuel issues: There are a few fuel issues, such as using stale fuel, using the wrong fuel mixture ratio, and using contaminated fuel. You should drain and refill the fuel tank with clean and properly mixed fuel.

2. Engine idles improperly

Engine idles improperly

There are several reasons why your engine may fail to idle properly, including:

  • Carburetor adjustment: If your carburetor is improperly adjusted, your chainsaw will idle unstably. You might need to adjust your idle speed to fix this issue.
  • Air filter: A clogged or dirty air filter can restrict airflow to the carburetor. This will affect the idle performance of your saw, so you might need to take it out and clean it. If necessary, you should replace the air filter with a new one.
  • Fuel quality: Using poor-quality fuel will negatively affect your chainsaw idling. Always use the fresh fuel that your chainsaw’s manufacturer has recommended.           `

3. Engine produces excessive smoke

Engine produces excessive smoke

Has your Husqvarna 235 engine ever produced excessive smoke while you’re operating it? This might be the problem:

  • Incorrect fuel mixture: Wrongly mixing the fuel and oil will cause your chainsaw to produce a lot of smoke. You should follow the manufacturer’s guidelines to get the correct fuel-to-oil ratio.
  • Air filter: If your filter is dirty or clogged, there will be insufficient air in the fuel-air mixture, resulting in excessive smoke. Just clean your filter to fix this.

4. Engine dies under load

Engine dies under load

If the engine of your Husqvarna 235 chainsaw stalls or dies when under load, you should examine the following factors:

  • Carburetor adjustment: Improperly adjusting the carburetor can cause the engine to die under load due to insufficient oil delivery.
  • Ignition system: Faulty ignition coils or spark plugs can affect the whole ignition process causing the engine to die when under load. You should clean or replace the spark plug or ignition coil as a possible solution.
  • Fuel system: If the fuel lines or fuel filter is blocked or damaged, the fuel flow may be restricted, causing the engine to stall. Clean these blockages or replace the damaged fuel filter.

Fuel system problems

Fuel system problems

This is a common issue you might encounter when using your chainsaw. It might cause safety hazards and poor engine performance if not addressed promptly. Below are some of the causes:

1. Fuel leakage

Fuel leakage

Fuel leakage can occur due to a variety of reasons, including:

  • Damaged fuel lines: Using the chainsaw for a while can cause the fuel lines to develop cracks and leak fuel. You should inspect them regularly and replace them if they are damaged.
  • Loose fuel tank cap: If it is loose or damaged, it will leak fuel to other components in your chainsaw. Ensure that it is tightly secured and not damaged.

2. Fuel Starvation

Fuel Starvation

Fuel starvation happens when the engine of your chainsaw doesn’t receive the correct amount of fuel. This can cause your chainsaw to perform poorly. Some of the possible causes include:

  • Dirty or clogged fuel filter: A dirty or clogged filter can impede fuel flow to the carburetor, which can cause starvation. You should regularly inspect and clean it or replace it with a new one if necessary.
  • Blocked fuel tank vent: Blockages in the fuel tank restrict fuel flow to the carburetor. To solve this, clean the vent to remove any blockages.

3. Carburetor Problems

Carburetor Problems

The carburetor is a crucial component of the fuel system, but it may also have problems that can affect its performance, such as:

  • Clogged carburetor: It is normal for fuel residue, dirt, and other debris to clog the carburetor after building up for a while. You should clean the carburetor regularly to get rid of these clogs.
  • Improper carburetor adjustment: Incorrect carburetor adjustment can lead to fuel system problems, so you should adjust the carburetor according to the manufacturer’s specifications to solve this.

Electrical Problems

Electrical Problems

Here is a list of the most common electrical problems that might face your Husqvarna 235 chainsaw:

1. Ignition problems

Ignition problems

Ignition problems can make it difficult for you to start and run the chainsaw. Some of the main reasons for this are:

  • Faulty spark plug: A damaged spark plug will fail to produce a spark to ignite the fuel-air mixture. Replace it if you inspect it and find any signs of fouling and wear.
  • Ignition switch: Check the ignition switch to ensure it is not turned off or damaged. If it is switched off, turn it back on. However, if it is damaged, replace it with a properly functioning one.

2. Wiring Issues

Wiring Issues

Wiring problems are the root cause of electrical issues in Husqvarna chainsaws. Some of the common wiring problems and how to fix them include:

  • Loose connections: Loose connections can cause many electrical problems if unchecked. Tighten any loose connections in the ignition system, switches, and other electrical components.
  • Broken wires: Broken or damaged wires also cause electrical malfunctions, so repair them as soon as possible.

3. Battery and power issues

Battery and power issues

The Husqvarna 235 chainsaw may experience battery and power-related issues. Some potential solutions to the problems include:

  • Weak battery:  If the battery is weak or depleted, it may not provide sufficient power to start the chainsaw. Recharge or replace the battery as needed.
  • Charging system problems: If the chainsaw has a charging system issue, which can lead to battery charging problems. You will need to repair the said issues before they become extensive.

Key features of Husqvarna 235

Key features of Husqvarna 235

Check out the key features and specifications of the Husqvarna 235 that make it a great prospect for any chainsaw lovers:

Engine Power 1.30kw/1.80HP
Displacement 34.40cc
Fuel Tank Volume 0.3l
Oil Tank Volume 0.2l
Weight 4.6kg
Recommended Guide Bar Length 14 inches
Fuel Type gasoline
Chain Pitch 3/8 inches

Advanced Troubleshooting Techniques

Husqvarna 235 Advanced Troubleshooting Techniques

Advanced troubleshooting helps to identify and resolve complex problems that may not be noticeable through basic troubleshooting techniques. This type of troubleshooting aims to diagnose and address more complex issues facing the chainsaw’s components or system.

To troubleshoot a Husqvarna 235 chainsaw, you can follow these basic procedures:

  • Confirm that there is enough fuel in the tank and that the fuel mixture is correct. If it is low, then refill your fuel tank.
  • Verify that the air filter is clean and not clogged. If not, clean it or replace it with a new one.
  • Check that the chain is properly tensioned and adjust if necessary.
  • Try to start the chainsaw by following the procedure outlined in the user manual. If it doesn’t start, check that the spark plug is fully functional, clean, and correctly gapped. If not, adjust the spark plug gap and clean, or replace the spark plug.
  • Confirm that the starter chord is properly tensioned if it is difficult to start the chainsaw. Replace the chord if it is damaged.
  • If there is a spark, but the chainsaw still won’t start, check the fuel supply system by inspecting the fuel lines and filter. Clean or replace clogged, blocked, or damaged components.
  • Confirm that the carburetor settings are adjusted according to the manufacturer’s specifications. Ensure the idle speed, fuel-air mixture, and high-speed settings are properly set.
  • Check if the chainsaw is producing unusual noises or vibrations. Inspect the bar, chain, and sprocket for damage or wear. Replace any worn or damaged components.

If the troubleshooting techniques mentioned above do not work for you or you’re not confident enough to perform them, I recommend you consult a professional mechanic. You can also visit an authorized service center for further diagnosis and repair.

Read Also: Husqvarna 240 Vs 435: Which Chainsaw is Better?

Preventative Maintenance Tips

Preventative Maintenance Tips _ Husqvarna 235

To avoid Husqvarna 235 problems and keep your chainsaw in good working condition, you should regularly carry out maintenance. Here are some tips you can follow:

1. Regular Cleaning

Clean your chainsaw after every use to remove sawdust and other debris that may build up. You can use a brush or compressed air to do the cleaning.

2. Chain Lubrication

Always ensure that the bar and chain are well-lubricated by checking the oil level in the oil tank. If it is depleted, refill it as needed. Additionally, the manufacturer recommends a high-quality lubricant to reduce the wear rate.

3. Chain Tension

Adjust the chain tension regularly to ensure it is not too loose or tight to increase cutting efficiency and reduce the chances of kickback.

4. Fuel Mixture

Use the correct fuel mixture as specified by Husqvarna. This will help to prevent performance issues.

5. Spark Plug Maintenance

Clean dirty spark plugs and replace fouled or damaged ones to prevent ignition problems that can make it difficult to start and run your machine.

6. Proper Storage

Before storing the chainsaw for a long time, drain all the fuel from the tank and run the saw until it stalls. This will prevent the fuel from going stale or clogging the engine.

Store the chainsaw in a cool, clean, and dry area. This will prevent rusting due to exposure to moisture. It will also prevent the buildup of dirt and other debris that can clog chainsaw components.

You Might Also Be Interested In: Fix 5 Husqvarna 435 Chainsaw Problems & Maintenance Tips

Frequently Asked Questions

Why won’t my Husqvarna 235 start?

Your Husqvarna 235 chainsaw won’t start because of a faulty spark plug or clogged fuel filter. Replace the faulty spark plug with a new one and clean the fuel filter or replace it with a new one so fuel can flow to the carburetor.

Why does my Husqvarna 235 chainsaw keep stalling?

A Husqvarna 235 chainsaw may stall due to a lean fuel mixture, clogged carburetor, or improper chain tension. Clean the carburetor, adjust it as necessary, and properly tension your chainsaw’s chain to avoid stalling.

When should I replace the chain on my Husqvarna 235 chainsaw?

You should replace the chain on a Husqvarna 235 when worn out, damaged, or dull. Alternatively, you can sharpen it if the damage is not extensive. This will help to improve the cutting efficiency and prevent excessive vibration.


The Husqvarna 235 chainsaw remains a reliable and efficient tool despite facing all the problems I have mentioned above. By understanding and addressing these problems, you can maximize the performance and longevity of your chainsaw.

Luckily, I have provided the details of some of the most common problems you might encounter when using the Husqvarna. Additionally, I have discussed the advanced troubleshooting techniques that you can use.

Remember that it is always important to carry out preventative maintenance to minimize the chances of these problems occurring in the first place. It will also help you to have a powerful and safe chainsaw.

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